INFRARED RADIANT HEATING

The principal advantage of radiant heating over air­oven heating is speed of heating. Radiant heating time cycles for .125" thick Chemcast® GP heated from one side only may vary from one to three minutes, depending on the type of heater and the distance from the heating surface to the Chemcast® GP, compared with about 10 minutes for air­oven heating.

Temperature uniformity varies with the type of heater used. Heaters with more uniform surface temperatures can be held closer to the Chemcast® GP.

Chemcast® GP is opaque to much of the infrared radiant energy and absorbs most of the energy on the surface exposed to the heater. The rest of the sheet is heated largely by conduction from the exposed surface. Thus, radiant heating should not be used for sheets over .125" thickness when heated from one side, or .250" thickness when heated from both sides, because the surface exposed to the heater may become overheated before the opposite surface or the center of the sheet has reached forming temperature.

Infrared heating time is critical and must be controlled within a few seconds because of the high surface temperatures (usually 600°F. to 1,000°F.) of the heaters and the large amount of energy radiated from them. Infrared heaters are usually controlled by a timing switch on a relay circuit, varying the on­off cycle to meet the requirements of particular forming operations.

Infrared radiant heating is not recommended for heating large areas where the most uniform heating is necessary in order to obtain excellent optical properties in the formed part. With infrared heaters, power required is approximately 10 watts per square inch of sheet area.

Methods of Heating Acrylic Sheet

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