FORMING CHEMCAST GP AND VICAL SHEET

INTRODUCTION

One of the most useful properties of Chemcast® GP acrylic Plastic is its formability. Being thermoplastic, it becomes soft and Pliable when heated and can then be formed to almost any desired shape. As the material cools, it stiffens and retains the shape to which it has been formed.

The size, shape and optical requirements of the formed part generally govern the choice of forming method to be used. Regardless of the method used, the following principles must be observed for best results.

  1. Chemcast® GP G blanks must be cut larger than the finished piece size to allow for minor shrinkage on heating.
  2. The whole sheet should be heated uniformly to the proper forming temperature (exception-see Strip Heating).
  3. The sheet should be completely formed before it cools below the minimum forming temperature.
  4. The part should be cooled slowly and uniformly while being held in its formed shape and removed from the mold while still warm.

TABLE OF CONTENTS

METHODS OF HEATING

bulletAir Oven Heating
bulletAir Operated Oven Clamps
bulletInfrared Radiant Heating
bulletStrip Heating
bulletOther Methods of Heating

FORMING TEMPERATURES AND CYCLES

bulletForming Temperatures
bulletTime Available for Forming
bulletSlow Cooling
bulletReforming
bulletCold Forming
bulletSlip Forming

FORMING EQUIPMENT

bulletPresses
bulletClamping Rings and Clamps

FORMS FOR CHEMCAST GP

  1. Contour Tolerances and Shrinkage Allowances Effects of Forming
  2. Materials for Forms

SURFACES OF FORMS

bulletGrease Covered Forms

FORMING METHODS

bulletPreparation of Sheets for Forming
bulletTwo Dimension Forming
bulletStrip Heat Bending
bulletDrape Forming
bulletThree Dimension Forming
bulletFree Forming
bulletEstimating Pressure Required for Free
bulletBlowing or Vacuum Forming
bulletVacuum Snapback Forming
bulletVacuum Drawing or Blowing into a Form
bulletVacuum Forming Equipment
bulletManual Stretch Forming
bulletPlug and Ring Forming
bulletVacuum Assist Plug and Ring Forming
bulletBlow Back Forming
bulletReverse Blow Forming
bulletRidge Forming
bulletMale and Female Forming
bulletSurface Embossing

Technical Information

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