CIRCULAR SAW OPERATION

To prevent chipping, the height of the circular saw blades above the table should be just slightly greater than the thickness of the Chemcast® GP sheet. The work must be held firmly so that the saw moves through the Chemcast® GP in a straight line parallel to the saw blade. The feed should not be forced.

Several sheets of Chemcast® GP can be cut at one time by stacking one on top of another up to one inch thickness. Suitably designed holding fixtures must be used when stacks of Chemcast® GP are cut.

When unmasked sheets of Chemcast® GP are cut, it is necessary to take care to avoid scratching the surface of the sheet. Working surfaces should be covered with some soft material such as medium density felt. The surface should be kept free of dirt and chips by frequent brushing or blowing with compressed air.

Sawdust and chips remaining on the surface of the Chemcast® GP sheet after cutting may be removed by blowing with compressed air. Wiping the surface of the Chemcast® GP with a damp cloth will remove sawdust that clings to the material because of static electricity. The damn cloth will also dissipate the static charge.

When cutting Chemcast® GP on a table saw, a cutting board may be used to keep the Chemcast® GP from becoming scratched. The Chemcast® GP sheet lies stationary on the board while the board moves across the saw table.

When cutting Chemcast® GP with a panel saw, how ever, hold­down clamps secure the Chemcast® GP to the saw table while the saw moves. This procedure minimizes scratching of unmasked Plexiglas

The feed rate should be 10 to 25 feet per minute and should be uniform. The feed should not be crowded. The saw should be allowed to cut freely while maintaining the rated speed of the motor. Coolants are not required for most sawing operations, although if exceptionally smooth cuts in thick Chemcast® GP are needed, a fine spray mist of detergent in water or 10% soluble oil in water can be directed against the saw blade.

Mx-2 Cutting Chemcast GP and Vical Sheet

Circular Saw Cutting

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